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How to Pick the Perfect Suit Fabric: Weight

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Wearing a suit day in and day out can be enjoyable or agonizing, and one of the key factors of your comfort level is fabric weight. Here's how to prevent pushy sales guys from selling you an inferior, uncomfortable suit. Of the five factors involved in suit selection, fabric weight is number 5. Here's why.

Colour, composition, weave and pattern are all elements of the perfect suit. But, who cares how great a suit looks if it isn't comfortable? Choosing the right fabric weight ensures you of a owning a suit you'll love wearing - even if you have to wear it almost every day!

1. Colour

2. Composition

3. Weave

4. Pattern

5. Weight

In this article, we look into the importance of fabric weight.

Pick the Perfect Suit Fabric Weight

Last but not least, when choosing fabric for yourbusiness suits or other types of suits, be mindful of the fabric weight. Not to be confused with Super counts, the weight of the wool fabric you buy is vital. Why is that? Because in the warmer months, lightweight fabrics keep you cool and dry; for cooler months, you'll appreciate the additional warmth of a slightly heavier weight fabric.


Weight and Super counts are loosely related as the higher the Super count, the finer the fabric and the less “weight” per single yard. However, how much weight per single yard is also influenced by the number of plys in the wool.

For example, 3 ply means there are 3 threads intertwined together in each yarn and conversely, 4 threads are used in 4 ply. The higher the ply, the heavier the finished cloth.

Typically, only two threads are used for suit fabrics; this is referred to as 2 ply or 2 fold. In general, 2 fold is a good all-round weight, great for all season wear and conditions and ideal for:

  • Business suits
  • Tuxedos
  • Blazers

For special occasions, fabric weight is also a consideration. For example, casual suits for day time wear in spring and summer will be more comfortable when made from lighter weight 2 ply wools. Wedding suits for wear in warmer months will also feel more comfortable when made from light weight fabric; after all, there's plenty to stress you out about weddings without suffering in a hot, uncomfortable suit.


A perk of buying your next suit from Montagio Custom Tailoring is it eliminates the need for you to become an expert on the topic of suit fabrics. Our expert tailors will guide you through the process from choosing the appropriate fabric to taking your specific measurements to tweaking the final garment for a perfect fit. Why not treat yourself to the luxury of a custom tailored men's suit - after all, don't you deserve it?

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We tailor make mens suits, jackets and shirts for all occasions. Each garment is custom designed, precisely made-to-measure and is guaranteed to fit you perfectly. Unlike others, we offer you end-to-end service and a personalised styling session where we take the time to understand your needs to ensure you get the colour, style and fit you want.

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About Montagio

Since 2010, we've paved the way for uncompromising men to get suited up in style with our full service tailored mens suits, shirts and coats. Our showrooms are packed full of suit samples and thousands of fabrics making it easy for you to get the look and fit you want. We offer a remarkably personal shopping experience and specialise in individually hand crafted garments for business, weddings, formal and casual events. We have personally tailored mens suits for thousands of happy customers, and you too can experience the same red carpet treatment. Book your personal appointment today to have your uniquely styled and perfectly tailored garment ready within a few short weeks.

Steve Fambo

Hats off to the team at Montagio Custom Tailoring Sydney. I was immediately impressed once I stepped into their boutique showroom... more »

Scott Lasak

The suit and shirts I received were terrific and much better quality than ones I've found in stores off the rack. I would absolutely recommend them... more »

Yun Zhi Lin

I would highly recommend Montagio for anyone else planning a wedding or looking for a trendy tailor made suit... more »

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